Carbide End Mill×内山刃物 - メーカー・企業と製品の一覧

[Case Study] Material Manufacturer

Solving problems in cutting sites! A case study of establishing processing technology for new materials.

Here is an example of the machinability evaluation testing service requested by a materials manufacturer. The company requested to test process new materials (high-hardness resins, films, laminated materials) and to prototype and test process tools for composite materials. Since they do not have the equipment for processing in-house, they are looking for a place that can conduct test processing, and they have expressed that they have been able to establish processing technology for new materials. [Case Overview (Partial)] ■Request Details - They want to test process new materials (high-hardness resins, films, laminated materials). - They would like to prototype and test process tools for composite materials. - They want to know the appropriate tools and processing conditions. - They want to reduce processing time. *For more details, please refer to the PDF document or feel free to contact us.

企業：内山刃物
価格：Other

Contract Inspection
Contract measurement

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[Case Study] Machinery Manufacturer

A case where measurable data can be presented to customers! We solve problems in the cutting field.

Here is an example of the machinability evaluation testing service requested by a machinery manufacturer. The company requested to investigate the performance of their machine and spindle, evaluate tools made with a new tool molding machine, and assess the spindle. We were able to measure data that can be presented to the customer. At our company, we solve issues in cutting operations at our facility, the "R&D Center," where we can quantitatively measure cutting. Please feel free to contact us if you have any requests. 【Case Overview】 ■Request Details - Investigate the performance of the machine and spindle - Evaluate tools made with a new tool molding machine - Assess the spindle *For more details, please refer to the PDF document or feel free to contact us.

企業：内山刃物
価格：Other

Contract Inspection
Contract measurement

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Equipped with an environment that allows for quantitative evaluation of cutting [Machinability Evaluation]

We will use cutting power meters and high-performance high-speed cameras!

We would like to introduce our "Machinability Evaluation." "Cutting Force Measurement" allows us to measure cutting forces using a Kistler cutting dynamometer, enabling the investigation of machinability, tool deflection, and material vibrations. "Machined Surface Roughness Measurement" allows us to evaluate surface quality by measuring the surface roughness Ra and Rz after machining. Additionally, we can also conduct "Chip Discharge Measurement" and "Chip Observation." Please feel free to contact us if you have any requests. 【Machinability Evaluation】 ■ Cutting Force Measurement ■ Machined Surface Roughness Measurement ■ Chip Discharge Measurement ■ Chip Observation *For more details, please refer to the PDF document or feel free to contact us.

企業：内山刃物
価格：Other

Contract Inspection

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[PCD Tool Development Example] R-SF Class

Developed using in-house developed laser processing technology! Sharp edges equivalent to SF class.

We would like to introduce an example of tool development in the "R-SF class." In single crystal diamond tools, achieving a mirror finish on R-shaped surfaces is challenging. Therefore, by utilizing our self-developed laser processing technology, we have developed PCD tools with sharp edges equivalent to the SF class. As a result, we have achieved a mirror finish in R chamfering processes. [Overview of Development Example] ■ Issue: Single crystal diamond tools have difficulty achieving a mirror finish on R-shaped surfaces. ■ Result: Achieved a mirror finish in R chamfering processes. *For more details, please refer to the PDF document or feel free to contact us.

企業：内山刃物
価格：Other

Other cutting tools

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Characteristics of Cutting Performance Evaluation Service

Support until the cutting issues are resolved! We also introduce case studies for requests to the R&D center and processing equipment.

This document introduces the features of the cutting performance evaluation service. In addition to strengths such as tool proposals and tool prototypes, it includes examples of requests to the R&D center for "quantitative evaluation of tools" and "quantitative evaluation of cutting performance." It also lists processing equipment such as "machining centers" and "NC lathes," as well as measurement equipment like "laser microscopes." [Contents (partial)] ■ Features of the cutting performance evaluation service ■ Examples of requests to the R&D center - Tool manufacturers - Machinery manufacturers - Parts processing manufacturers - Material manufacturers *For more details, please refer to the PDF document or feel free to contact us.

企業：内山刃物
価格：Other

Processing Contract
Other cutting tools

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Equipped with an environment for quantitative evaluation of cutting【Introduction to the R&D Center】

Consultation on cutting processes, verified in-house! Solving problems in cutting sites around the world.

We would like to introduce our "R&D Center." By researching cutting technologies for various materials (aluminum, copper, CFRP, titanium, glass), we solve the problems faced in cutting operations around the world. We are equipped with a wide range of equipment, including machining centers capable of up to 60,000 rpm and dynamometers that can measure up to 10 kN, and we engage in research every day. At our company, we conduct our own verification in response to customer inquiries regarding cutting. If you send us your work material, we will perform the verification and propose appropriate methods from our side, so please feel free to contact us. [Features] - Solving problems in cutting operations - Detailed responses to inquiries from cutting processing companies - Abundant advanced equipment *For more details, please refer to the PDF materials or feel free to contact us.

企業：内山刃物
価格：Other

Other cutting tools

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[Case Study] Parts Processing Manufacturer

By reviewing the cutting conditions, the working time has been shortened! It is possible to present appropriate solutions.

We would like to introduce a case of the machinability evaluation testing service requested by a parts processing manufacturer. The company requested an investigation into the causes of defects (burrs, welding, and chatter), testing with tools for defect countermeasures, and the selection of tools for mass production, as well as an evaluation of the machinability of difficult-to-cut materials and hard brittle materials. We received feedback that they were relieved to find a place that could conduct test machining of difficult-to-cut materials while minimizing burrs on the products. [Case Overview (Partial)] ■ Request Details - Investigate the causes of defects (burrs, welding, and chatter) - Conduct test machining with tools for defect countermeasures - Select tools for mass production - Evaluate the machinability of difficult-to-cut materials and hard brittle materials *For more details, please refer to the PDF document or feel free to contact us.

企業：内山刃物
価格：Other

Contract Inspection
Contract measurement

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Equipped with an environment for quantitative evaluation of cutting [Tool Evaluation]

It has a significant impact on the finished surface! It is possible to quantify the surface roughness of the finished surface.

We would like to introduce our "Tool Evaluation" services. In the "Cutting Edge Radius Measurement," we quantitatively assess the sharpness of the cutting edge by measuring the radius of curvature using a laser microscope. In the "Rake Face and Relief Face Roughness Measurement," we can quantify the surface roughness of the finished surface by using a laser microscope for measurement. We also offer "Cutting Edge Observation." 【Tool Evaluation】 ■ Cutting Edge Radius Measurement ■ Rake Face and Relief Face Roughness Measurement ■ Cutting Edge Observation *For more details, please refer to the PDF document or feel free to contact us.

企業：内山刃物
価格：Other

Contract Inspection

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[Example of Laser Technology Development] DIA Coating + Laser Sharpened End Mill

We have many development examples! Achieving a long lifespan (about 6 times that of standard blades) and sharpness at the cutting edge.

We would like to introduce our example of laser technology development, "DIA Coating + Laser Sharpened End Mill." By applying laser irradiation to carbide DIA coated tools, we have achieved a significant increase in tool life (approximately six times that of standard tools) and enhanced sharpness of the cutting edge. We have various other development examples as well. If you are experiencing issues such as "vibration during cutting" or "burr formation," please feel free to contact us. 【Overview of Development Example】 ■ Development Content: Laser irradiation on carbide DIA coated tools ■ Results: Achieved increased tool life (approximately six times that of standard tools) and enhanced sharpness of the cutting edge. *For more details, please refer to the PDF document or feel free to contact us.

企業：内山刃物
価格：Other

End Mills

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Carbide End Mill×内山刃物 - メーカー・企業と製品の一覧

Carbide End Millの製品一覧

[Case Study] Material Manufacturer

[Case Study] Machinery Manufacturer

Equipped with an environment that allows for quantitative evaluation of cutting [Machinability Evaluation]

[PCD Tool Development Example] R-SF Class

Characteristics of Cutting Performance Evaluation Service

Equipped with an environment for quantitative evaluation of cutting【Introduction to the R&D Center】

[Case Study] Parts Processing Manufacturer

Equipped with an environment for quantitative evaluation of cutting [Tool Evaluation]

[Example of Laser Technology Development] DIA Coating + Laser Sharpened End Mill

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